finish guide
Aluminum Anodizing Specification Guide for Machined Parts
Specify anodizing by coating requirement, class, sealing, masking, appearance, dimensional impact, and inspection instead of relying on a color name.
| Decision factor | Recommendation | Notes |
|---|---|---|
| General corrosion and cosmetic finish | Define the applicable conventional anodic coating type and class | Confirm alloy, seal, color, and acceptance sample. |
| Wear-focused surface | Evaluate hard anodic coating | Review thickness, dimensions, fatigue implications, and sealing with engineering. |
| Threads, fits, electrical contacts | Define masking or post-coating size | Coating growth can affect functional interfaces. |
| Cosmetic color | Approve a representative limit sample | Alloy, temper, surface preparation, and lot variation influence appearance. |
Begin with performance
Anodizing converts the aluminum surface into an anodic coating. The correct callout depends on what the part must resist or achieve: corrosion, wear, electrical isolation, paint adhesion, or a controlled cosmetic appearance.
MIL-PRF-8625 is an active U.S. performance specification covering multiple anodic coating types and two classes for non-architectural aluminum applications. If a contract invokes it, use the current controlled document and specify the required type and class rather than copying an informal shop description.
Control the interfaces
Coating thickness and growth matter at bearing seats, close fits, threads, sealing surfaces, and electrical contact points. The drawing should identify masked surfaces and state whether a dimension applies before or after coating. Do not leave the finishing supplier to infer which interfaces are functional.
Hard anodic coatings may be considered where wear or abrasion resistance is important. Engineering should also review alloy suitability, required thickness, fatigue-sensitive service, sealing, and the final dimensional condition.
Treat color as an acceptance requirement
Color can vary with alloy, temper, stock source, surface preparation, coating process, dye, sealing, geometry, and viewing conditions. If appearance matters, define a controlled finish direction and approve representative limit samples. A digital color value by itself is rarely enough for metallic finishes.
Put these items on the RFQ
- Governing specification and revision
- Coating type and class
- Alloy and temper
- Sealing requirement
- Masked and electrically conductive areas
- Pre- or post-coating dimensional basis
- Cosmetic acceptance method
- Required test reports or certificates
- Packaging controls for cosmetic surfaces
Ask the machine shop whether finishing is in-house or subcontracted and how lot traceability is maintained across the handoff.
Frequently asked questions
Is black anodize a complete specification?
Does anodizing change dimensions?
Should hard anodize always be sealed?
Sources
- MIL-PRF-8625 — Anodic Coatings for Aluminum and Aluminum Alloy , U.S. Defense Logistics Agency ASSIST Checked 2026-09-17
- MIL-DTL-5002F surface treatments and coatings guidance , U.S. Department of Defense Checked 2026-09-17
Turn the guidance into a sourcing brief.Describe your part and preserve the important engineering constraints.
Submit a briefEditorial guidance should be checked against its cited first-party sources before publication. Updated 2026-09-17.